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FactoryFlow

A browser-based 3D digital twin for warehouse logistics, built to assign robot and forklift missions, plan routes, and track live floor activity in one interface.

Services
Dedicated Development Team
Client
FactoryFlow
Location
Canada
Industry
Supply Chain Software Development Services
Results
80%
higher logistics workflow efficiency
25%
reduction in operational overhead
60+
FPS sustained on dense 3D scenes
Current thumbnail
Team
Tech Lead / Software ArchitectThree.js / WebGL DeveloperVue.js DeveloperRealtime Systems EngineerMERN Stack DeveloperDevOps EngineerQA Automation EngineerUI-UX Designer
Technologies
TypeScript
Vue.js
Vue.js
Node.js
Node.js
MongoDB
MongoDB
Kubernetes
Kubernetes

3D Warehouse Builder

An in-browser 3D editor for recreating the full warehouse layout on a live scene. Technical managers place, scale, and rotate parametric assets, with every layout persisted and reversible.
  • Babylon.js rendering with hierarchical scene graphs
  • Drag-and-drop placement, scaling, rotation of parametric assets
  • Layouts stored in MongoDB with versioning and rollback
  • Scene serialization for export and import across environments
3D Warehouse Builder

Real-Time Movement Tracker

A streaming pipeline that plots live robot and forklift positions on the 3D map. Telemetry moves from the floor to the browser with minimal latency and network load.
  • Low-latency MQTT telemetry from robots and forklifts
  • WebSocket JSON payloads synced to Babylon.js mesh instances
  • Delta-update system patches only changed positions and orientations
  • Stable network load under continuous position updates
Real-Time Movement Tracker

Optimized Render Engine

A rendering pipeline built to hold performance in dense, frequently updated scenes. Heavy layouts and constant position updates stay smooth without frame drops.
  • Custom asset-loading pipeline with LOD and occlusion culling
  • Instanced meshes and geometry batching cut draw calls
  • Sustained 60+ FPS with thousands of dynamic objects
  • Cleanup routine disposes objects and prevents WebGL memory leaks
Optimized Render Engine

Route Graph Planner

A visual routing system that defines and tests mission paths inside the 3D scene. Staff validate routing logic in simulation before it goes live.
  • Paths modeled as directed graph edges between embedded nodes
  • Modified A* pathfinding with zone constraints
  • Restricted areas and one-way paths enforced per route
  • In-scene simulation with predicted path and traffic overlays
Route Graph Planner

IMR Simulator & Manual Control

A sandbox for testing and driving Industrial Mobile Robots before live deployment. Operators inject commands and review trajectories without touching real hardware.
  • Full kinematic modeling of Industrial Mobile Robots
  • Commands parsed and executed against 3D transform matrices
  • AABB collision detection during movement
  • Manual overlay for command injection and trajectory playback
IMR Simulator & Manual Control

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Challenges & Solutions

Challenge #1
Layouts weren't documented or editable
Solution #1

A browser-based 3D editor with drag-and-drop placement and MongoDB-backed versioning to recreate the full layout.
Challenge #2
No real-time view of floor activity
Solution #2

An MQTT-to-WebSocket telemetry pipeline plotting live robot and forklift positions on the 3D map.
Challenge #3
Performance dropped on heavy scenes
Solution #3

A render pipeline with LOD, occlusion culling, and instanced meshes holding 60+ FPS with thousands of objects.
Challenge #4
Staff and robots lacked shared task control
Solution #4

A mission state machine synced across Node.js, MongoDB, and a Redux frontend over MQTT events.
Challenge #5
Mission routes weren't repeatable
Solution #5

A graph-based planner using modified A* with zone constraints, tested in-scene before activation.
Challenge #6
Operators needed a safe way to view live ops
Solution #6

A role-based read-only mode for tablets and floor screens, with no editing access.

Clients say

With Incora's support, we were delivered a polished console experience and quickly iterate new features to market. We have been very impressed with the level of Incora's communication. In my previous experience, this has been one of the biggest challenges in working with off shore development teams, but everyone we have worked with at Incora has had impeccable communication skills, both written and on Zoom calls.

Lucas McGrew

Lucas McGrew

Co-founder & CIO at Sumatra

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Anastasiia Pryshliak
Anastasiia Pryshliak
Senior Partnerships Manager

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